Report Point Scrap with Catch Unit Enabled Components  

Explanation

This activity is used to handle report point scrap for Catch Unit (CU) enabled component parts in the production schedules. A catch unit is enabled to allow a specific inventory part to manage two parallel units of measure. Information regarding both quantities, inventory and catch, are saved on every inventory transaction record. 

Prerequisites

• A part can be reserved as a catch quantity only if it is catch unit enabled.
• If catch unit is enabled for the parent part, the quantity reported must have been entered in both the inventory unit of measure (UoM) and the catch UoM.
• If the parent part consists of one or more catch unit enabled component parts, the catch unit enabled component parts must have been reserved before running the backflush.            

System Effects

• The reserved quantity will be issued in both the catch UoM and the inventory UoM during backflush.
• Inventory locations will be updated with issued quantities.

Window

Production Receipt
Report Point Receipt
Production Schedule By Line
Production Schedule By Line Part 

Related Window Descriptions

Production Receipt
Report Point Receipt
Production Schedule By Line 
Production Schedule By Line Part 
 

Procedure

From the Production Receipt/Report Point Receipt window:

1. Open the Report Point Receipt window.
2. In the Production Line list, select the production line and part for which to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
3. In the Scrap Receipt dialog box, select Immediate Backflush or Defer Backflush in the Backflush list.
4. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
5. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, enter the quantity to be scrapped in the Catch Qty Scrapped field. 
6. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
7. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
8. To edit components, click Components. The Production Receipt Material dialog box will appear.
9. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
10. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
11. Save.
12. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
13. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
14. In the Inventory Part Location dialog box, select a location. Click OK.
15. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Also enter the catch quantity that you want to reserve in the Catch Qty Assigned field.  
16. Save.
17. When you are finished editing and reserving components, click OK to run the backflush.

From the Production Schedule By Line window:

1. Open the Production Schedule by Line window.
2. In the Production Line list, select the production line for which to report scrap.
3. Select the production schedule for which to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
4. In the Scrap Receipt dialog box, select Immediate Backflush or Defer Backflush in the Backflush list.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, enter the quantity to be scrapped in the Catch Qty Scrapped field.
7. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
8. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
9. To edit components, click Components. The Production Receipt Material dialog box will appear.
10. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
11. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
12. Save.
13. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear. Also enter the catch quantity that you want to reserve in the Catch Qty Assigned field.  
14. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
15. In the Inventory Part Location dialog box, select a location. Click OK.
16. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save.
17. When you are finished editing and reserving components, click OK to run the backflush.

From the Production Schedule by Line Part window:

1. Open the Production Schedule by Line Part window.
2. In the Part No list, select the part for which to report scrap.
3. Select the production schedule for which to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
4. In the Scrap Receipt dialog box, select Immediate Backflush or Defer Backflush in the Backflush list.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. If the part is catch unit enabled, enter the quantity to be scrapped in the Catch Qty Scrapped field.
7. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
8. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
9. To edit components, click Components. The Production Receipt Material dialog box will appear.
10. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
11. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
12. Save.
13. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
14. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
15. In the Inventory Part Location dialog box, select a location. Click OK.
16. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Also enter the catch quantity that you want to reserve in the Catch Qty Assigned field.   
17. Save.
18. When you are finished with editing and reserving components, click OK to run the backflush.